Cars & Vehicles Auto Parts & Maintenance & Repairs

How to Remove a Geo Tracker Transfer Case

    • 1). Detach the negative battery cable. Disconnect the gear shift cable lever from its case.

    • 2). Remove the bolt located directly behind the gear shift lever case. Separate the transfer case gear shift control lever from the transfer case.

    • 3). Unfasten the four bolts connecting the fan shroud to the radiator. Remove the two bolts connecting the transmission to the engine.

    • 4). Take out the front and rear floor console boxes.

    • 5). Unscrew the gear shift knob. Remove the boot cover, boot and case from gear shift.

    • 6). Push down on the gear shift, pivot and turn it counterclockwise 90 degrees. Lift it up to remove it from the gear shift case.

    • 7). Disconnect the four-wheel drive switch harness connectors.

    • 8). Jack up the vehicle and support it with jack stands.

    • 9). Disconnect the back-up light switch.

    • 10

      Disengage the starter motor electrical connections and remove the starter motor. Remove the transfer case skid plate.

    • 11

      Drain the transmission and transfer case fluids into proper containers. Dispose of the fluids at an auto parts store.

    • 12

      Make re-installation reference marks on the front and rear drive shafts and flanges. Remove the drive shafts.

    • 13

      Disconnect the speedometer cable and remove the bolt and ground wire from the gear case.

    • 14

      Remove the Three-Way Catalytic Converter (TWC), muffler and tail pipe.

    • 15

      Use a transmission jack to support the transfer case and remove the two bolts from the torque stopper bracket. Remove the transfer case crossmember's six bolts.

    • 16

      Place a wood block between the distributor housing and the bulkhead to protect the components from damage. Lower the transmission jack slowly.

    • 17

      Detach the breather hoses from the gear shift case and cover. Remove the gear shift case from the transmission casing.

    • 18

      Support the transmission with a transmission jack. Remove the 12 transfer case bolts that attach to the transmission. Detach the transfer case from the transmission shaft and remove it from the vehicle.

Related posts "Cars & Vehicles : Auto Parts & Maintenance & Repairs"

How to Remove Undercar Lighting

Maintenance

How to Replace Spark Plugs in a 2006 Dodge RAM Hemi

Maintenance

How to Install an EGR Valve on a Mazda Protege

Maintenance

Thoughts on an Oil Change

Maintenance

How to Replace the Half Shaft on a Chevy Impala

Maintenance

How to Install an ABS Relay in a Saturn VUE

Maintenance

How to Replace Alternator on a 1992 Honda Accord LX

Maintenance

How to Paint Auto Side Mirrors

Maintenance

How to Install a Radiator in a Corvette

Maintenance

Leave a Comment